AB glue, epoxy resin potting glue dispensing program

1. Manual mixing + manual filling (original method)
2. AB glue gun micro-dispensing -- automatic mixing + manual dispensing or pneumatic quantitative dispensing (suitable for a small amount of glue or early production)
3. Single-liquid dosing system ------ manual mixing + automatic quantitative dosing (a large amount of infusion, a waste of glue, not recommended)
4. Two-fluid automatic mixing and quantitative glue filling machine - automatic mixing + automatic quantitative glue filling (the first choice for injection molding or mass production, recommended)
5. Fully automatic two-liquid glue filling machine - glue filling machine + automation platform (the first choice for production line production)

1. Manual mixing + manual gluing method: manual mixing---manual application or pouring into the product Advantages: saving money .

2. AB glue gun micro-dispensing - automatic mixing + manual dispensing or pneumatic quantitative dispensing tools: AB manual glue gun + AB rubber tube + static mixing tube or AB pneumatic glue gun + AB rubber tube + static mixing tube (requires air source )
picture:
Method: Put the AB glue into the AB glue barrel (capacity: 50ML/200ML/400ML), connect the static mixing tube, and put it on the AB glue gun, manually or pneumatically. Manual quantification cannot be done manually, it depends on experience. The pneumatic applicator is connected to the dispensing controller, and the pedal can be accurately quantified.
Pros: Affordable. (The 200ML manual glue gun is about 200 yuan, and the pneumatic 50ML glue gun + dispensing controller is about 2000 yuan.)
200ml or 400ML manual is about 3,000 yuan, and pneumatic is about 4,000 or 5,000 yuan. Disadvantages: small capacity, need to install glue cartridges often, only a small amount of glue can be tried;
Only suitable for 1:1, 2:1, 4:1, 10:1 glue;
The cartridge and mixing tube are consumables, the cartridge can be recycled many times, and the mixing tube needs to be replaced frequently;
Manual quantification is not possible;

3. Single-liquid gluing system------manual mixing + automatic dosing tools: pressure barrel + dispensing controller + valve (requires air source) or syringe + syringe adapter + dispensing controller Picture:
Method: Pour the AB glue into the bucket according to the proportion, stir by hand, and directly apply the glue through the air source. Or after mixing into the syringe, dispense glue directly with the dispensing controller. The former is suitable for mass dispensing, while the latter is suitable for micro dispensing.
Pros: Affordable. Pressure tank + dispensing controller + valve, suitable for a large number of dispensing, the price is about 6K syringe + controller, the price is about 1500 Disadvantages: manual mixing, may be unevenly mixed.
The former is easy to cause waste of glue. The latter requires glue.
The mixed glue cures easily in buckets and pipes. Cleaning is very difficult and wastes glue.

Four. Two-fluid automatic mixing and quantitative dosing machine---automatic mixing and automatic quantitative dosing tools: automatic mixing and filling system + two storage bins + static mixing tube / dynamic mixing tube Picture:
Principle and method: put AB glue into A storage tank and B storage tank respectively, and quantitatively quantify it by automatic mixer. Finally, the static mixing tube or dynamic mixing tube is mixed, and the tube is instantly mixed and directly dispensed. . Need to mix as much as possible to avoid wasting glue.
Function: quantitative gluing;
Continuous supply of plastic, storage tank capacity 5L-40L optional;
According to the glue mixing ratio, ensure that the ratio is correct and mix;
The mixing tube is mixed, no cleaning machine is needed after each injection, just clean the static mixing tube;
AB glue is stored separately. At the last moment of mixing, how much mixing needs to be poured in to avoid waste of glue;
Foot switch operation, can adjust the amount of glue, glue interval, glue speed, infusion times and so on.
The storage tank can be heated and temperature controlled, stirred to prevent precipitation, and the vacuum degassing function can be connected to a fully automatic robot or cooperated with an assembly line. Disadvantages: high price. The price of different configurations is also different, and the general price range is between 30,000 and 150,000.

5. Automatic gluing system double-liquid gluing machine + automatic dispensing platform or assembly line operation
6. Vacuum filling system